Home Products PET Bottle Washing Line(Output capacity: 2000kg/hr)

Characteristics of production line

● In terms of equipment manufacturing, the materials are solid, the parts are processed rigorously, and the paint is designed and researched. The electrical equipment adopts international major brands.
● The hot washing equipment is specially designed and arranged in series to effectively dissolve and clean the viscose and organic matter on the surface of the bottle sheet.
● The rinsing tank is designed to be reciprocating and open, which can effectively clean and remove the label caps, reduce the content of PET chips and the alkaline solution and cleaning agent on the surface of the bottle chips.

General information

Raw material Post-consumer PET bottles PET
Final product & Output capacity PET bottle flakes / 2000kg/h
Machine color Standard color: Blue and Grey
Description of final product Moisture: ≤0.9%
IV: our line doesn’t change the Intrinsic viscosity
Bulk density: 0.3G/CM3
Total impurity: ≤250ppm
Metal content: ≤20ppm
PE/PP content PE/PP: ≤20ppm
Paper: ≤20ppm
glue/hot melt: ≤20ppm
organic and in-organic: ≤20ppm
PVC: ≤150ppm
Particle sizex: 10-14mm
If adopt Optical sorter:
Total impurity:≤100ppm
PVC : ≤50ppm
If over 90% of the raw material is PET bottle, total impurity can reach ≤50ppm.

Characteristics of production line

Chain Belt

Total length: ≈ 16M;Width: 1600mm;
Motor power: 2.2kw;
Overall material: Q235 carbon steel

 

Bale opener

Motor power: 15kw + 15kw;
Maximum detachable package: 1400mm * 1400mm * 1400mm
Motor power: 15kw + 15kw;
Maximum detachable package: 1400mm * 1400mm * 1400mm

 

Ferrous Remover

Function: remove ferrous as iron, chromium and manganese
Power: 3KW

 

Belt Conveyor

Function: bottles conveying to pre-washer
Width of belt: 1000mm
Basic material of belt: PVC
Motor power:2.2KW

 

Trommel

Function: remove stone, dust, loosen caps and small metal
Basic materia: Galvanized carbon steel
Frame: Carbon steel
Diameter of barrel:1500mm
Length:7000mm
Motor power:7.5KW
The hole diameter: 50mm

 

BTrash Discharge Belt

Function: Waste transportation
Width of belt: 500mm
Basic material of belt: PVC
Motor power:1.5KW

 

Manual Sorting Belt

Function:manually sort out PVC bottle, labels, and other impurities.
Width of belt: 1200mm
Length: 8000mm
Basic material of belt:PVC
Motor power:3KW

 

Bottle Label Remover

Function:remove above 90% labels for both common and compressed bottle,No flakes waste and no water consumption
Motor powe: 30KW
Suction fan power: 7.5KW
Rotary blade:62pcs
Fixed blade:60sets *4 = 240pcs

 

Pre-washer

Function:bottle washing, remove small size impurity, decrease the working pressure for down stream
Diameter: 1500mm
Length: 6000mm
Motor power:7.5kw

 

Impurity output helix

Function:Impurity transportation and water filtration
Diameter: 1500mm
Material:SS304 stainless steel
Motor power:2.2kw

 

Screw Loader

Function:complete bottles conveying and remove water.
Diameter: 500mm
Material:SS304 stainless steel
Motor power:5.5kw

 

Vibration Bottle Dispersing

Function:disperse the bottles
Motor power:1.5KW*2

 

Rejected Material And Rejected Color Bottle Optical Sorter Sesotec

Function:Pick out other color bottle, PVC bottle and metal etc.

 

Belt Conveyor

Function:color bottles and rejected impurities conveying
Basic material of belt:PVC
Motor power:1.5KW
Belt width:500mm

 

Revolving belt

Function:Removal of variegated bottles and other impurities
Basic material of belt:PVC
Motor power:1.5KW
Belt width:500mm

 

Crusher DPSJ1200

Function:Bottle crushing PET
Hole diameter of screen sieve:standard 16mm
Motor power:110KW
Belt width:500mm
Cover opening
Qty. of rotary blades:14pcs
Qty. of stationary blades:2pcs Hopper, platform included.
Blade:SKD-11
Shaft diameter:700mm

 

Floating Washer

Function:wash flakes and remove floating material as PP, PE and Caustic Soda
Motor power of screw loader:5.5KW
Motor power of thumbwheel:0.55KW
Quantity of thumbwheel:3 sets
Dia. of screw: 310mm
Part contact with raw materials: stainless steel
Equipped with water tank and pump

 

Medium Speed Friction Washer

Function:remove sand, mud and dirty
Motor power:15KW
Diameter of barrel:300mm
Length of barrel:4000mm
Part contact with raw materials: stainless steel

 

Medium Speed Friction Washer

Function:remove sand, mud and dirty
Motor power:15KW
Diameter of barrel:300mm
Length of barrel:4000mm
Part contact with raw materials: stainless steel

 

Hot Washer

Used with steam boiler and cleanser together. Steam supplied into washing tank to heat water and scraps. Hot water makes waste loosen. Meanwhile add caustic soda and cleaning chemicals to remove dirt and oil from material.
Motor power:5.5KW
Volume of hot chamber:≈4.07 m3
Outer layer:Carbon steel
Inner layer: stainless steel
Middle layer: rock wool for insulation
Caustic soda percentage: 1-2%
Temperature of hot water:80-90 degrees
Non-stop flakes feeding and loading out

 

High Speed Friction Washer

Function: remove the glue and dirty
Motor power:30KW
Rotary speed of screw:1200rpm
Part contact with raw materials: stainless steel

 

Centrifugal Dryer

Function: remove the Caustic Soda solution
Motor power:37KW
Motor of cover open:0.37KW
Rotary speed of screw: 2100rpm
Part contact with raw materials: stainless steel

 

Spray Washer

Function: remove the Caustic Soda
Motor power:4KW
Dia. of screw:310mm
Part contact with raw materials: stainless steel

 

Pipeline Dryer

Function: hot air drying, moisture < 1%
Heating power:54kw, if adopt steam heating, this electric consumption will be saved.
Power of blowing motor:7.5KW
Part Power of suction motor:7.5KW

 

Flake Label Separator

Function: removing little amount of label and dust in PET flakes
Motor power of loading blower:5.5+5.5KW
Part contact with raw materials: stainless steel

 

Vibrating Packing System

Function: flakes storage and packing, load more 15% flakes for Jumbo
Motor power of loading blower:7.5KW
Vibrating: pneumatic cylinder

 

Electric Cabinet

Touch screen: SIEMENS
PLC control module: SIEMENS
Electric control component: Circuit-breaker, AC contact, press button, pilot lamp (Schneider, Siemens, and similar famous brands).

 

Service guarantee

Custom Design

StarsPlas can customize the equipment for you according to your actual situation and requirements.

Accessories Supply

Our original accessories and kits meet the highest quality expectations and a large inventory is sufficient to meet your needs.

Customer Training

StarsPlas will provide high-quality training services with its own resource advantages and technical advantages.

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