After many years of development, Starsplas Machinery’s PET bottle recycling washing line and overall technical tread have become mature, with choice to make according to the different requirements of customers PET bottle recycling washing line.
application
After many years of development, Starsplas Machinery’s PET bottle recycling washing line and overall technical tread have become mature, with choice to make according to the different requirements of customers PET bottle recycling washing line.
Advantage
After many years of development, Starsplas Machinery’s PET bottle recycling washing line and overall technical tread have become mature, with choice to make according to the different requirements of customers PET bottle recycling washing line.
Service commitment
After many years of development, Starsplas Machinery’s PET bottle recycling washing line and overall technical tread have become mature, with choice to make according to the different requirements of customers PET bottle recycling washing line.
● In terms of equipment manufacturing, the materials are solid, the parts are processed rigorously, and the paint is designed and researched. The electrical equipment adopts international major brands.
● The hot washing equipment is specially designed and arranged in series to effectively dissolve and clean the viscose and organic matter on the surface of the bottle sheet.
● The rinsing tank is designed to be reciprocating and open, which can effectively clean and remove the label caps, reduce the content of PET chips and the alkaline solution and cleaning agent on the surface of the bottle chips.
| Raw material | Post-consumer PET bottles PET |
|---|---|
| Final product & Output capacity | PET bottle flakes / 2000kg/h |
| Machine color | Standard color: Blue and Grey |
| Description of final product | Moisture: ≤0.9% |
| IV: our line doesn’t change the Intrinsic viscosity | |
| Bulk density: 0.3G/CM3 | |
| Total impurity: ≤250ppm | |
| Metal content: ≤20ppm | |
| PE/PP content PE/PP: ≤20ppm | |
| Paper: ≤20ppm | |
| glue/hot melt: ≤20ppm | |
| organic and in-organic: ≤20ppm | |
| PVC: ≤150ppm | |
| Particle sizex: 10-14mm | |
| If adopt Optical sorter: | |
| Total impurity:≤100ppm | |
| PVC : ≤50ppm | |
| If over 90% of the raw material is PET bottle, total impurity can reach ≤50ppm. |
Total length: ≈ 16M;Width: 1600mm;
Motor power: 2.2kw;
Overall material: Q235 carbon steel
Motor power: 15kw + 15kw;
Maximum detachable package: 1400mm * 1400mm * 1400mm
Motor power: 15kw + 15kw;
Maximum detachable package: 1400mm * 1400mm * 1400mm
Function: remove ferrous as iron, chromium and manganese
Power: 3KW
Function: bottles conveying to pre-washer
Width of belt: 1000mm
Basic material of belt: PVC
Motor power:2.2KW
Function: remove stone, dust, loosen caps and small metal
Basic materia: Galvanized carbon steel
Frame: Carbon steel
Diameter of barrel:1500mm
Length:7000mm
Motor power:7.5KW
The hole diameter: 50mm
Function: Waste transportation
Width of belt: 500mm
Basic material of belt: PVC
Motor power:1.5KW
Function:manually sort out PVC bottle, labels, and other impurities.
Width of belt: 1200mm
Length: 8000mm
Basic material of belt:PVC
Motor power:3KW
Function:remove above 90% labels for both common and compressed bottle,No flakes waste and no water consumption
Motor powe: 30KW
Suction fan power: 7.5KW
Rotary blade:62pcs
Fixed blade:60sets *4 = 240pcs
Function:bottle washing, remove small size impurity, decrease the working pressure for down stream
Diameter: 1500mm
Length: 6000mm
Motor power:7.5kw
Function:Impurity transportation and water filtration
Diameter: 1500mm
Material:SS304 stainless steel
Motor power:2.2kw
Function:complete bottles conveying and remove water.
Diameter: 500mm
Material:SS304 stainless steel
Motor power:5.5kw
Function:disperse the bottles
Motor power:1.5KW*2
Function:Pick out other color bottle, PVC bottle and metal etc.
Function:color bottles and rejected impurities conveying
Basic material of belt:PVC
Motor power:1.5KW
Belt width:500mm
Function:Removal of variegated bottles and other impurities
Basic material of belt:PVC
Motor power:1.5KW
Belt width:500mm
Function:Bottle crushing PET
Hole diameter of screen sieve:standard 16mm
Motor power:110KW
Belt width:500mm
Cover opening
Qty. of rotary blades:14pcs
Qty. of stationary blades:2pcs Hopper, platform included.
Blade:SKD-11
Shaft diameter:700mm
Function:wash flakes and remove floating material as PP, PE and Caustic Soda
Motor power of screw loader:5.5KW
Motor power of thumbwheel:0.55KW
Quantity of thumbwheel:3 sets
Dia. of screw: 310mm
Part contact with raw materials: stainless steel
Equipped with water tank and pump
Function:remove sand, mud and dirty
Motor power:15KW
Diameter of barrel:300mm
Length of barrel:4000mm
Part contact with raw materials: stainless steel
Function:remove sand, mud and dirty
Motor power:15KW
Diameter of barrel:300mm
Length of barrel:4000mm
Part contact with raw materials: stainless steel
Used with steam boiler and cleanser together. Steam supplied into washing tank to heat water and scraps. Hot water makes waste loosen. Meanwhile add caustic soda and cleaning chemicals to remove dirt and oil from material.
Motor power:5.5KW
Volume of hot chamber:≈4.07 m3
Outer layer:Carbon steel
Inner layer: stainless steel
Middle layer: rock wool for insulation
Caustic soda percentage: 1-2%
Temperature of hot water:80-90 degrees
Non-stop flakes feeding and loading out
Function: remove the glue and dirty
Motor power:30KW
Rotary speed of screw:1200rpm
Part contact with raw materials: stainless steel
Function: remove the Caustic Soda solution
Motor power:37KW
Motor of cover open:0.37KW
Rotary speed of screw: 2100rpm
Part contact with raw materials: stainless steel
Function: remove the Caustic Soda
Motor power:4KW
Dia. of screw:310mm
Part contact with raw materials: stainless steel
Function: hot air drying, moisture < 1%
Heating power:54kw, if adopt steam heating, this electric consumption will be saved.
Power of blowing motor:7.5KW
Part Power of suction motor:7.5KW
Function: removing little amount of label and dust in PET flakes
Motor power of loading blower:5.5+5.5KW
Part contact with raw materials: stainless steel
Function: flakes storage and packing, load more 15% flakes for Jumbo
Motor power of loading blower:7.5KW
Vibrating: pneumatic cylinder
Touch screen: SIEMENS
PLC control module: SIEMENS
Electric control component: Circuit-breaker, AC contact, press button, pilot lamp (Schneider, Siemens, and similar famous brands).
StarsPlas can customize the equipment for you according to your actual situation and requirements.
Our original accessories and kits meet the highest quality expectations and a large inventory is sufficient to meet your needs.
StarsPlas will provide high-quality training services with its own resource advantages and technical advantages.
